SPC with a focus on process and machine capability studies

The major part of the training consists of workshops involving the analysis of control results using SPC tools. Training participants verify the assumptions necessary for the use of capability indices. They also learn how to use capability indices in the most practical form possible – whenever feasible, based on their own data.

Open training

Join a group of participants from different companies and discover industry best practices.

Currently no scheduled dates.

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TRAINING PROGRAM

For in-company training, the proposed program is a preliminary suggestion and can be freely adapted to the individual needs of the company.

The following program is indicative (the division into days is arbitrary) and the trainer adapts the course of the training to the specific characteristics of the group. Individual topics may be discussed at a different time or in a different form than indicated in the plan.

Module 1

INTRODUCTION TO STATISTICAL METHODS

Content:

• Introduction to the use of statistics in industry
• SPC and standards (PN, ISO, AIAG, CQI-25, industry standards)
• ISO 7870-2 as the international basis for SPC
• Why can statistics-based control lead to incorrect decisions?

Module 2

BASIC STATISTICAL TOOLS

Content:

• Basic statistical measures used in SPC
• Stratification and Paynter Chart
• Use of a histogram to assess process capability
• Special and random disturbances in a process – significant from the perspective of selecting process capability indices

Exercises:

Determination of basic statistical measures

Building a histogram for sample data

Preliminary analysis of process capability using histograms – practical cases

Module 3

NORMAL DISTRIBUTION – ESSENCE AND APPLICATION

Content:

• Normal distribution and the “3σ” rule as the basis for capability studies
• Why is the normal distribution so important in the context of capability indices?
• Methods for testing data normality (analytical and graphical tests)
• Assessment of process defectiveness using the normal distribution

Exercises:

Testing distribution normality (graphical method)

Assessment of distribution types based on a probability plot – practical cases

Module 1

ASSESSMENT OF PROCESS AND MACHINE QUALITY CAPABILITY

Content:

• Fundamentals of quality capability assessment
• Machine capability studies (Cm/Cmk vs Pm/Pmk)
• Process capability and performance studies (Cp/Cpk, Pp/Ppk)
• Capability vs process stability – differences
• Analysis of process stability as a basis for selecting capability indices
• Selection of sample size and sampling frequency for different capability indices
• Determination of the Cpk index for attribute data (OK/NOK)

Exercises:

Determination and analysis of process and machine capability indices

Interpretation of process capability

Comparison of processes using Cp and Cpk

Module 2

DETERMINATION OF INDICES IN NON-TYPICAL CASES

Content:

• Process types (A/B/C/D) and the selection of capability indices
• Capability studies in the case of one-sided tolerances
• Determination of capability indices for distributions other than the normal distribution
• Machine capability studies using indices based on 6σ and 8σ
• MSA requirements for process capability studies – selection and evaluation of instruments and measurement systems

ADDITIONAL INFORMATION

We ensure that a large part of the training is devoted to exercises and practical workshops – this makes it easier for participants to remember new information.

During this training, practice includes tasks in the following areas:

Analysis of types of distributions of collected data.
Comparison of processes using Pp/Ppk and Cp/Cpk.
Analysis of machine capability using different types of indices.
Selection of sampling for process and machine capability studies.

After the training, each participant will receive a certificate confirming completion of the training.

WHAT OUR CLIENTS SAY ABOUT US

We have been cooperating with PROQUAL continuously since 2016. All projects were characterized by diligent and careful preparation, as well as a flexible approach to our needs. PROQUAL consultants deserve special recognition for their extensive knowledge, training experience, and helpfulness. We wholeheartedly recommend PROQUAL as a proven provider of training and consulting services.

Sylwia Konsewicz

Training Specialist – RONAL Polska Sp. z o.o.
Training sessions conducted by PROQUAL are characterized by an excellent lecturer–participant relationship. Gaining knowledge during lectures and exercises is an enjoyable experience combined with the expected results. The sessions were organized in a clear and effective manner.

Jacek Tajchma

BURY Sp. z o.o.
Working with PROQUAL allows me to recommend them as a very reliable and professional provider, knowledgeable and applying modern techniques during training delivery. What sets PROQUAL apart is the quality of services, integrity, reliability, responsiveness, and professionalism

Kinga Krystek

Guillin Polska Sp. z o.o.
Training on quality management and specific customer requirements delivered by PROQUAL Management Institute met our expectations. The trainers present deep theoretical and practical knowledge, skillfully adapting the content to specific needs, which significantly increases the effectiveness of the training. We recommend PROQUAL Management Institute as a reliable partner in raising quality standards in the automotive industry.

Marcin Zieliński

HR Manager – Merit Poland Sp. z o.o.
PROQUAL conducted training for us in SPC and PFMEA, which stood out for the trainer's engagement and knowledge. The material was supported by many interesting industry examples, allowing participants to better understand the issues. We can wholeheartedly recommend working with PROQUAL

Paweł Chodnik

Manufacturing Engineering Manager – Electrolux Poland Sp. z o.o.
The training sessions were conducted very professionally. The topics were tailored to the participants’ level of knowledge and skills, which allowed for proper understanding of the issues. This was reflected in the evaluation surveys completed by participants, where the PROQUAL expert received very high scores.

Przemysław Zdeb

Head of Quality Assurance Department

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SPC with a focus on process and machine capability studies

Open training

IN-COMPANY TRAINING

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TRAINING PROGRAM

Module 1

Module 2

Module 3

Module 1

Module 2

ADDITIONAL INFORMATION

WHAT OUR CLIENTS SAY ABOUT US

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