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Risk management in the pharmaceutical industry – use of statistical methods

Risk management in the pharmaceutical industry – use of statistical methods

The training focuses on the use of basic statistical methods and tools in risk management, in accordance with the recommendations of Annex 20 “Quality Risk Management” of the European Guide to Good Manufacturing Practice for Medicinal Products. Participants will practice selected statistical tools, learn their practical application in risk assessment and control, and analyze the current level of implementation of these methods in their organizations.
The training provides practical knowledge necessary for the effective implementation of a data-driven approach within the quality system.

Open training

Join a group of participants from different companies and discover industry best practices.

Currently no scheduled dates.

Do you have any questions or are you interested in this topic?

Contact us to discuss the possibility of delivering this topic as an open training.

IN-COMPANY TRAINING

Order a training tailored to the needs of your organization.

Stationary / On-line
The day may be established
Individual pricing

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TRAINING PROGRAM

For in-company training, the proposed program is a preliminary suggestion and can be freely adapted to the individual needs of the company.

The following program is indicative (the division into days is arbitrary) and the trainer adapts the course of the training to the specific characteristics of the group. Individual topics may be discussed at a different time or in a different form than indicated in the plan.

Module 1

INTRODUCTION TO STATISTICAL METHODS AND RISK MANAGEMENT

Content:

  • Introduction to the use of statistics in the pharmaceutical industry
  • Statistics and risk management
  • Differences between quality control and process control

Exercises:

In this short introductory part, information will be presented regarding the needs related to the use of statistics in process control and risk management

The basic standards describing statistical methods will be presented

The group will understand why the use of statistics in risk management is beneficial

Module 2

BASIC STATISTICAL TOOLS

Content:

  • Basic statistical measures
  • Use of a histogram for process evaluation
  • Pareto analysis in risk management
  • Special and random causes of variation in a process
  • Quality control planning based on AQL

Exercises:

This part of the training is an introduction to statistics

Concepts such as standard deviation and median, among others, will be presented

The creation and interpretation of a histogram, correlation diagram, and Pareto analysis will be demonstrated, along with the use of these tools in risk management in pharmaceutical companies

Participants will also learn how to properly plan quality control (including selection of sample size) based on AQL

Module 3

CONTROL CHARTS – INTRODUCTION

Content:

  • Control charts as a risk management tool
  • Control charts in process data analysis – fundamentals of construction
  • Shewhart control charts

Exercises:

Training participants will become familiar with a wide range of control charts that can be used in the company

Examples of their application in processes carried out in pharmaceutical companies will be presented and discussed

Exercises may be conducted using data provided by the Company

Module 1

NON-STANDARD CONTROL CHARTS

Content:

  • Process Acceptance Charts
  • Control Charts with Internal Limits
  • Cumulative Sum Control Charts
  • Control Charts Based on the Weighted Moving Average

Exercises:

How to monitor a process that is non-standard?

In this part of the training, participants will become familiar with non-standard control charts that enable the monitoring of atypical processes, which may be typical in the pharmaceutical industry

Module 2

QUALITY CAPABILITY ASSESSMENT OF PROCESSES AND MACHINES

Content:

  • The essence of quality capability assessment
  • Process capability analysis (Cp/Cpk, Pp/Ppk)
  • Machine capability analysis (Cm/Cmk)
  • Capability versus process stability – differences

Exercises:

Since control charts provide information only about process stability (i.e., orderliness), indicators are needed that relate the collected results to established specification limits

This part of the training is devoted to the numerical, straightforward presentation of process variability in relation to requirements set by customers or technologists

ADDITIONAL INFORMATION

The training takes the form of workshops supported by a multimedia presentation and supplemented with exercises. The theoretical part is interwoven with numerous examples tailored to the industry in which the participants work. The training may be conducted based on real company examples – analysis of a selected process. The pace of the training and the difficulty of the discussed topics are adjusted to the participants’ level of advancement, and the scope of the training can be tailored to the specific nature of your company.

An extension of the training may be a one-day course in DOE (Design of Experiments).

After the training, each participant will receive a certificate confirming completion of the training.

WHAT OUR CLIENTS SAY ABOUT US

  • We have been cooperating with PROQUAL continuously since 2016. All projects were characterized by diligent and careful preparation, as well as a flexible approach to our needs. PROQUAL consultants deserve special recognition for their extensive knowledge, training experience, and helpfulness. We wholeheartedly recommend PROQUAL as a proven provider of training and consulting services.
    Sylwia Konsewicz
    Training Specialist – RONAL Polska Sp. z o.o.
  • Training sessions conducted by PROQUAL are characterized by an excellent lecturer–participant relationship. Gaining knowledge during lectures and exercises is an enjoyable experience combined with the expected results. The sessions were organized in a clear and effective manner.
    Jacek Tajchma
    BURY Sp. z o.o.
  • Working with PROQUAL allows me to recommend them as a very reliable and professional provider, knowledgeable and applying modern techniques during training delivery. What sets PROQUAL apart is the quality of services, integrity, reliability, responsiveness, and professionalism
    Kinga Krystek
    Guillin Polska Sp. z o.o.
  • Training on quality management and specific customer requirements delivered by PROQUAL Management Institute met our expectations. The trainers present deep theoretical and practical knowledge, skillfully adapting the content to specific needs, which significantly increases the effectiveness of the training. We recommend PROQUAL Management Institute as a reliable partner in raising quality standards in the automotive industry.
    Marcin Zieliński
    HR Manager – Merit Poland Sp. z o.o.
  • PROQUAL conducted training for us in SPC and PFMEA, which stood out for the trainer's engagement and knowledge. The material was supported by many interesting industry examples, allowing participants to better understand the issues. We can wholeheartedly recommend working with PROQUAL
    Paweł Chodnik
    Manufacturing Engineering Manager – Electrolux Poland Sp. z o.o.
  • The training sessions were conducted very professionally. The topics were tailored to the participants’ level of knowledge and skills, which allowed for proper understanding of the issues. This was reflected in the evaluation surveys completed by participants, where the PROQUAL expert received very high scores.
    Przemysław Zdeb
    Head of Quality Assurance Department

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    PROQUAL Management Institute
    B. T. Greber Spółka Jawna

    ul. Ostrowskiego 30, 53-238 Wrocław
    e-mail: biuro@proqual.pl
    phone: +48 71 355 18 08
    fax: +48 71 72 313 94
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