PPAP – Production Part Approval Process according to VDA 2, PPAP and Phased-PPAP

CONTENT:

• Discussion of the principles of supply quality management and approval of parts for production.
• Product and project management cycle.
• PPAP/PPA and the requirements of IATF 16949, AIAG, VDA.
• PPAP/PPA and selected specific customer requirements.
• PPAP/PPA versus APQP.
• Concepts: ‘PPAP’ vs “PPA(PPF)”. vs ‘EMPB’.

EXERCISES:
Review of the procedure for managing the product batch approval process;
Review of customer change management procedure;
Risk assessment for the batch product approval process.

CONTENT:

• Describe the specific requirements of the VDA 2 standard.
• Interim Deckblatt and rules of escalation.
• New PA levels and supplier selection criteria.
• Quality assurance agreements (QAA), manufacturing process approvals and manufacturing details.
• New restrictions on calibration in the supply chain.
• New documentation groups for the design room.
• Change management-Trigger Matrix.
• Share responsibility OEM-T1-T2-Tx.

Exercises:

Overview of replacements in the handbook-new edition 2020;
Review and evaluation of PPA/PPA dossiers;
Risk analysis of change for the organization-Trigger Matrix;
Creating PPA/PPA cover pages;
A case stage for the selected PA/PF issue and a discussion of common errors.

CONTENT:

• Documentation of work related to APQP/MLA.
• Records related to quality planning.
• Selected methods supporting the process of product calibration to series in the context of
• PPAP – overview of applications.

EXERCISES:

General overview of statistical tools (SPC/MSA / capacity testing) in the context of PPAP;
Evaluation of the correctness of documentation with emphasis on PF, FMEA and CP;
Scheduling of work related to AIAG/VDA.