PPAP – Production Part Approval Process according to VDA 2, PPAP and Phased-PPAP

CONTENT:

• Discuss the principles of Supply Quality Management and approval of parts for production.
• Product and project management cycle.
• PPAP / PPA a requirements of IATF 16949, AIAG, VDA and selected CSR.
• PPAP / PPA and selected specific customer requirements.
• PPAP/PPA and APQP.
• Terms: “PPAP” vs “PPA(PPF) ” vs “EMPB”.

EXERCISES:

Review of the procedure for managing the batch approval process;
Overview of customer change management;
Risk assessment for the batch approval process.

CONTENT:

• Discussion of detailed requirements of PPAP and Phased PPAP manuals-discussion of manufacturing process and product approval rules.
• PPAP (levels).
• Customer notification and submission requirements.
• Interim PSW and rules of escalation.
• Share responsibility OEM-T1-T2-Tx.

EXERCISES:

Review and evaluation of PPAP documentation;
Creating a PPAP PSW title page;
A case study for the selected PPAP issue and a discussion of common errors.

CONTENT:

• Describe the specific requirements of the VDA 2 standard.
• Interim Deckblatt and rules of escalation.
• PPA levels and supplier selection criteria.
• Quality assurance agreements (QAA), approval of the manufacturing process and manufacturing details.
• New restrictions on calibration in the supply chain.
• New documentation groups for calibration.
• Change management-Trigger Matrix.
• Share responsibility OEM-T1-T2-Tx.

EXERCISES:

Overview of replacements in the handbook-new edition 2020;
Review and evaluation of PPA/PPF documentation;
Risk analysis of change for the organization-Trigger Matrix;
Creating a PPA/PPF title page;
A case study for the selected PPA/PPF issue and a discussion of common errors.

CONTENT:

• Documentation of work related to APQP.
• Records related to quality planning.
• Selected methods supporting the process of product calibration to series in the context of
• PPAP – overview of applications.

EXERCISES:

General overview of statistical tools (SPC/MSA / capacity testing) in the context of PPAP;
Evaluation of the correctness of documentation with emphasis on PF, FMEA and CP;
Scheduling of work related to AIAG/VDA.