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Homepage > training offer > Open training > FMEA – Failure Mode and Effects Analysis (AIAG and VDA standards) – moderator
FMEA – Failure Mode and Effects Analysis (AIAG and VDA standards) – moderator

FMEA – Failure Mode and Effects Analysis (AIAG and VDA standards) – moderator

The training is intended for individuals who already have knowledge of FMEA (for participants at a basic level, we recommend first attending the FMEA training (AIAG, VDA and AIAG & VDA ed. 1 standards)).

A significant value of the training is that it is conducted by a professional FMEA moderator, therefore it will be rich in practical examples. The training is delivered based on the latest standards in the field of FMEA analysis.

Open training

Join a group of participants from different companies and discover industry best practices.

czas szkolenia 3 days / 24 training hours
cena szkolenia

IN-COMPANY TRAINING

Order a training tailored to the needs of your organization.

czas szkolenia 3 days / 24 training hours
lokalizacja szkolenia Stationary / On-line
czas szkolenia The day may be established
cena szkolenia Individual pricing

OPEN TRAINING – ATTRACTIVE PRICING FOR MULTIPLE PARTICIPANTS

Get a lower price per person when registering multiple participants.

1 participant

Standard price


Full training price without discount

2 participants

-50 PLN for the 2nd participant


50 PLN
discount for the 2nd participant when registering 2 participants

BEST PRICE 3 participants or more

-100 PLN for the 2nd and each additional participant


100 PLN
discount for the 2nd and each additional participant when registering 3 or more participants

TRAINING PROGRAM

info ikona For in-company training, the proposed program is a preliminary suggestion and can be freely adapted to the individual needs of the company.

The following program is indicative (the division into days is arbitrary) and the trainer adapts the course of the training to the specific characteristics of the group. Individual topics may be discussed at a different time or in a different form than indicated in the plan.

Module 1

FMEA ANALYSIS – REVIEW OF BASICS

Content:

  • Scope of risk analyses: DFMEA, PFMEA, SFMEA, LFMEA and their interrelations
  • Basic standards describing FMEA (AIAG ed. 4, VDA 4, AIAG & VDA ed. 1, MIL-Q, ISO/IEC)
  • FMEA in the CSR of selected customers
  • FMEA forms – overview of simple and extended options

Exercises:

Defects for different types of FMEA – differentiation

Module 2

DEFINING DEFECTS, CAUSES AND EFFECTS – ADVANCED LEVEL

Content:

  • Building the structure for the process and the product as well as the function structure in accordance with AIAG & VDA requirements
  • Deriving defects from functions and product characteristics
  • A defect as the negation of a process characteristic – special situations
  • Describing effects in the W-Z-U-R approach
  • Assessment of defect significance for customers – SEV
  • Risk analysis in the case of pass-through characteristics

Exercises:

Defect or cause? – special cases
Selection of SEV values based on knowledge of the product and customers
From function to defect – practical cases

Module 3

DETECTION AND PREVENTION – SPECIFIC CASES

Content:

  • How to distinguish detection from prevention (AIAG & VDA guideline)?
  • When does control become prevention?
  • Best practices in defining detection and prevention
  • Determining the DET level with “non-rigid” scoring tables
  • Determining DET values based on MSA analysis results
  • P-Y in FMEA
  • OCC based on SPC results

Exercises:

Distinguishing: defect control – cause control – prevention
Selection of DET – practical cases
Calculating OCC from statistical data
Planning prevention – based on 1WHY and 2WHY

Module 1

RISK CALCULATION AND ANALYSIS

Content:

  • AP – why it is not a risk level
  • RPN and its weaknesses
  • Risk matrix – three types of matrices
  • SOD indicator
  • Pareto analysis in FMEA
  • Planning actions and evaluating their effectiveness in FMEA – new AIAG & VDA requirements
  • rPFMEA as supervision of the effectiveness of risk minimization

Exercises:

AP vs RPN – real cases and their analysis
Action effectiveness indicators – how to select and evaluate them

Module 2

FMEA AND OTHER QUALITY MANAGEMENT SYSTEM DOCUMENTS

Content:

  • FMEA vs PF
  • FMEA vs CP
  • FMEA vs 8D/A3
  • FMEA vs work instructions
  • FMEA vs TPM cards
  • FMEA vs production records/registers

Exercises:

Analysis of real documentation – searching for interrelations
Common parts of documents – creating a checklist

Module 1

MODERATING WORKSHOPS

Content:

  • Traits and competencies of a moderator in accordance with AIAG & VDA requirements.
  • How to build a good FMEA team?
  • Stages of team development.
  • Personality types and teamwork.
  • Individual thinking patterns.
  • Setting objectives.
  • Tracking tasks within FMEA.

Exercises:

Thinking patterns – selection of quality techniques for the team;
Meeting planning – scenarios.

Module 2

WORKSHOPS

Content:

  • Description of a real process in the context of risk assessment – work based on examples.
  • Practice of conducting FMEA at an advanced level – practical workshops.

YOUR TRAINING COORDINATOR

Do you have questions about the training? Contact us – we will help you choose and organize the right option

Agata

Open trainings coordinator

PROQUAL – OPEN TRAININGS

Hello, I am the coordinator of open trainings at PROQUAL Cześć!

I support participants, HR departments, and people responsible for employee development in choosing the right open trainings, selecting suitable dates, and handling organizational matters. I also answer all questions related to participation in the trainings.

Not sure which training date or format to choose, or want to ask about a group discount? Write or call me – I will be happy to help! Kalendarz Available Mon–Fri, 8:00 AM–4:00 PM

ADDITIONAL INFORMATION

NOTE! Participants should have knowledge of conducting FMEA analysis.

Each discussed theoretical issue is illustrated with numerous practical examples. The presented FMEA tools are related to the specifics of the industries represented by the individual training participants.

During the training, many exercises and workshop activities are carried out, which helps to absorb knowledge more easily and acquire new skills.

After the training, each participant will receive a certificate confirming completion of the training.

WHAT OUR CLIENTS SAY ABOUT US

  • We have been cooperating with PROQUAL continuously since 2016. All projects were characterized by diligent and careful preparation, as well as a flexible approach to our needs. PROQUAL consultants deserve special recognition for their extensive knowledge, training experience, and helpfulness. We wholeheartedly recommend PROQUAL as a proven provider of training and consulting services.
    Sylwia Konsewicz
    Training Specialist – RONAL Polska Sp. z o.o.
  • Training sessions conducted by PROQUAL are characterized by an excellent lecturer–participant relationship. Gaining knowledge during lectures and exercises is an enjoyable experience combined with the expected results. The sessions were organized in a clear and effective manner.
    Jacek Tajchma
    BURY Sp. z o.o.
  • Working with PROQUAL allows me to recommend them as a very reliable and professional provider, knowledgeable and applying modern techniques during training delivery. What sets PROQUAL apart is the quality of services, integrity, reliability, responsiveness, and professionalism
    Kinga Krystek
    Guillin Polska Sp. z o.o.
  • Training on quality management and specific customer requirements delivered by PROQUAL Management Institute met our expectations. The trainers present deep theoretical and practical knowledge, skillfully adapting the content to specific needs, which significantly increases the effectiveness of the training. We recommend PROQUAL Management Institute as a reliable partner in raising quality standards in the automotive industry.
    Marcin Zieliński
    HR Manager – Merit Poland Sp. z o.o.
  • PROQUAL conducted training for us in SPC and PFMEA, which stood out for the trainer's engagement and knowledge. The material was supported by many interesting industry examples, allowing participants to better understand the issues. We can wholeheartedly recommend working with PROQUAL
    Paweł Chodnik
    Manufacturing Engineering Manager – Electrolux Poland Sp. z o.o.
  • The training sessions were conducted very professionally. The topics were tailored to the participants’ level of knowledge and skills, which allowed for proper understanding of the issues. This was reflected in the evaluation surveys completed by participants, where the PROQUAL expert received very high scores.
    Przemysław Zdeb
    Head of Quality Assurance Department

Get 100 PLN off your next open training

Don’t stop at just one training. Develop your skills in multiple areas and get a discount! Investing in knowledge gives you more.

100 PLN

VOUCHER

voucher proqual DISCOUNT ON YOUR NEXT TRAINING
1

100 PLN discount for each additional training topic

Want to register for more than one training? You will receive a 100 PLN discount for each additional training topic.

2

100 PLN voucher after the training

After completing the training, you will receive a 100 PLN voucher that can be used for registration for any other open training topic.

The voucher is valid for 12 months from the date of issue and can be used for any open training from our offer.
*The voucher applies to open trainings only. Details are available in the voucher terms and conditions. See other training topics and take advantage of the discount Strzałka

TRAINING DATES – FLEXIBLE REGISTRATION OPTION

Pay less and let us invite you to a date that suits you and fits into our training schedule.

The perfect solution if you can be flexible – we’ll take care of the rest!

You are flexible regarding the date and form of participation in the training

You need to use your budget now and want to optimize costs

You want to save money and take advantage of the lowest price option

HOW DOES IT WORK?
  • After receiving your registration, we will propose a training date within a maximum of 180 days (unless the client decides otherwise).
  • At least one week before the training, we will inform you about the possibility of participating and about the available formats – on-site or online (depending on the number of spots).

The price of such training is PLN 200 lower than the price of the online version.
The current price of this training in the flexible form is given in the registration form below.

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