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DFMEA PFMEA training

DFMEA PFMEA training

The training may be focused on DFMEA or PFMEA analysis. Training participants will learn how to work with the method based on practical examples. The prepared workshops will also allow them to develop skills in defining nonconformities, describing prevention and controls, and planning actions to reduce risk.

Open training

Join a group of participants from different companies and discover industry best practices.

Currently no scheduled dates.

Do you have any questions or are you interested in this topic?

Contact us to discuss the possibility of delivering this topic as an open training.

IN-COMPANY TRAINING

Order a training tailored to the needs of your organization.

3 days / 24 training hours
Stationary / On-line
The day may be established
Individual pricing

wANT TO LEARN MORE ABOUT THIS TRAINING OR OUR OFFER?

TRAINING PROGRAM

For in-company training, the proposed program is a preliminary suggestion and can be freely adapted to the individual needs of the company.

The following program is indicative (the division into days is arbitrary) and the trainer adapts the course of the training to the specific characteristics of the group. Individual topics may be discussed at a different time or in a different form than indicated in the plan.

Module 1

FUNDAMENTALS OF DESIGN AND PROCESS FMEA

Content:

  • FMEA as a risk management tool – what’s the point in improving structures and processes.
  • Failure Mode” – different approaches to defining nonconformities.
  • Effect Analysis” – customer groups for impact analysis.
  • FMEA analyzes in various phases of the project: design, trial series, serial production (APQP and MLA).
  • 8D vs. FMEA – necessary common points (monitoring the compatibility of documentation).
  • Effectiveness of FMEA – FMEA analysis and quality cost accounting.

Module 2

PRINCIPLES OF RISK ASSESSMENT IN FMEA

Content:

  • Design and process FMEA – outline of the course of the analysis.
  • 7 steps of FMEA analysis according to AIAG&VDA requirements.
  • Relationship between FMEA and related risk assessment methods.
  • Forms for FMEA – an overview of possible options.
  • Risk assessments: AP, SOD, RPN, risk matrix.

Exercises:

  • Analysis of FMEA results – risk assessment with multiple indicators.
  • Defining the level of risk with the use of AP, RPN and risk matrix.
  • Process and product characteristics in FMEA – case study.

Module 1

PLANNING AND BUILDING STRUCTURES FOR ANALYSIS

Content:

  • STEP 1. Defining the scope of FMEA:

legal aspects and protection of know-how
management responsibility
FMEA for a product “family” (generic)
“5T” – new approach to FMEA planning

  • STEP 2. PFMEA: Process structure analysis:

defining process steps and work elements (4M+)
structure visualization

  • STEP 2. DFMEA: Product structure analysis:

defining the structure: system–subsystem–assemblies–components
boundary diagram (BD), PEIM
visualization of the product structure

  • STEP 3. Function analysis:

functions at the customer level – analysis of expectations
functions as expectations in the process or design
defining functions as a source for describing causes

  • STEP 4. Failure network analysis:

defining nonconformities
searching for causes
determining the effects of nonconformities for all customer groups

Exercises:

Building structures: black, green and red

Analysis of drawings to identify functions

Workshops with the BD and parameter diagram (P-D)**

Module 2

RISK ASSESSMENT AND PLANNING OF IMPROVEMENT ACTIONS

Content:

  • STEP 5. Risk analysis:

new and “old” S, O, D rating tables – comparison
prevention vs. detection and their impact on the risk rating value
Action Priority (AP) – successor to the RPN indicator (determination and approach to improvement actions)
actions in the case of AP=H and AP=M – when actions do not need to be implemented

  • STEP 6. Optimization:

changes in documenting planned actions, suggested statuses
methods of evaluating the effectiveness of actions
describing the expected level of risk

  • STEP 7. Reporting:

FMEA report – new mandatory document
FMEA revisions – when mandatory and how to document them
sharing FMEA outside the organization – new guidelines
Changes in FMEA as a result of internal and external complaints

Exercises:

Analyzing sample FMEA analyses – “good” and “bad” patterns

Distinguishing prevention from control – specific cases

Scoring detection values – classical and non-classical controls

Distinguishing: defect–effect–cause

Module 1

FMEA WORKSHOPS

Content:

  • Risk analysis for selected processes/designs
  • Evaluation of archived analyses
  • Refinement of records in the area of control and prevention

Exercises:

Creating a DFMEA/PFMEA analysis for selected processes – group workshops

ADDITIONAL INFORMATION

We make sure that a large part of the training is occupied by exercises and practical workshops – then it is easier for training participants to remember new information for them.

During this training, the practice is m.in. tasks in the field of:

Define the level of risk using AP, RPN and risk matrix.
Process and Product Characteristics in FMEA-case study.
Analysis of drawings in terms of searching for functions for FMEA.
Building structures: black, green and red.

The specific scope of the training will be agreed after further analysis of the training needs.

After the training, each participant will receive a certificate confirming the completion of the training.

People responsible for conducting FMEA Analyses, designers, process engineers, people from the Departments of creation or product development.

WHAT OUR CLIENTS SAY ABOUT US

  • We have been cooperating with PROQUAL continuously since 2016. All projects were characterized by diligent and careful preparation, as well as a flexible approach to our needs. PROQUAL consultants deserve special recognition for their extensive knowledge, training experience, and helpfulness. We wholeheartedly recommend PROQUAL as a proven provider of training and consulting services.
    Sylwia Konsewicz
    Training Specialist – RONAL Polska Sp. z o.o.
  • Training sessions conducted by PROQUAL are characterized by an excellent lecturer–participant relationship. Gaining knowledge during lectures and exercises is an enjoyable experience combined with the expected results. The sessions were organized in a clear and effective manner.
    Jacek Tajchma
    BURY Sp. z o.o.
  • Working with PROQUAL allows me to recommend them as a very reliable and professional provider, knowledgeable and applying modern techniques during training delivery. What sets PROQUAL apart is the quality of services, integrity, reliability, responsiveness, and professionalism
    Kinga Krystek
    Guillin Polska Sp. z o.o.
  • Training on quality management and specific customer requirements delivered by PROQUAL Management Institute met our expectations. The trainers present deep theoretical and practical knowledge, skillfully adapting the content to specific needs, which significantly increases the effectiveness of the training. We recommend PROQUAL Management Institute as a reliable partner in raising quality standards in the automotive industry.
    Marcin Zieliński
    HR Manager – Merit Poland Sp. z o.o.
  • PROQUAL conducted training for us in SPC and PFMEA, which stood out for the trainer's engagement and knowledge. The material was supported by many interesting industry examples, allowing participants to better understand the issues. We can wholeheartedly recommend working with PROQUAL
    Paweł Chodnik
    Manufacturing Engineering Manager – Electrolux Poland Sp. z o.o.
  • The training sessions were conducted very professionally. The topics were tailored to the participants’ level of knowledge and skills, which allowed for proper understanding of the issues. This was reflected in the evaluation surveys completed by participants, where the PROQUAL expert received very high scores.
    Przemysław Zdeb
    Head of Quality Assurance Department

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    e-mail: biuro@proqual.pl
    phone: +48 71 355 18 08
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