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APQP – Advanced Product Quality Planning with PPAP procedure

APQP – Advanced Product Quality Planning with PPAP procedure

Participants have the opportunity to consolidate the knowledge acquired during the training course through a number of exercises carried out individually or in small groups. On the basis of materials provided by the trainer, participants practice how to correctly use the tools used in the various stages of APQP.
During the training, exercises are carried out on the use of such methods and tools as

  • Boundary Diagram
  • P-Diagram
  • QFD
  • FMEA
  • SPC
  • PPAP
  • Control plans

We are based on the latest 3rd edition of APQP published in 2024. A large number of exercises will allow you to better understand the issue and effectively consolidate new knowledge. An important element of the training will be to show the links and dependencies between the various methods and the results of their application. Making the trainees aware of these links will allow them to properly understand the concept of APQP.

The main objectives of the training are:

  • To present the entire quality planning procedure according to the APQP approach
  • To discuss the basic methods used within APQP
  • Analysis of documents related to the APQP process

Open training

Join a group of participants from different companies and discover industry best practices.

Currently no scheduled dates.

Do you have any questions or are you interested in this topic?

Contact us to discuss the possibility of delivering this topic as an open training.

IN-COMPANY TRAINING

Order a training tailored to the needs of your organization.

Stationary / On-line
The day may be established
Individual pricing

wANT TO LEARN MORE ABOUT THIS TRAINING OR OUR OFFER?

TRAINING PROGRAM

For in-company training, the proposed program is a preliminary suggestion and can be freely adapted to the individual needs of the company.

The following program is indicative (the division into days is arbitrary) and the trainer adapts the course of the training to the specific characteristics of the group. Individual topics may be discussed at a different time or in a different form than indicated in the plan.

Module 1

CONTENT:

  • Quality management systems in the automotive industry
  • Basic terms and definitions

EXERCISES:

APQP will be positioned within a quality management system. Basic terms will also be explained, the understanding of which is essential to move smoothly through quality management.

Module 2

CONTENTS:

  • General presentation of IATF 16949
  • Discussion of requirements related to the design and introduction of new products

EXERCISES:

Participants will see what role APQP plays in the context of the requirements of the IATF 16949 specification. Requirements related to the design and validation of processes and products will be presented in particular.

Module 3

CONTENT:

  • Product design
  • Process design
  • Approval of parts according to PPAP procedure

EXERCISES:

The procedures and principles of product and process validation discussed will prepare the trainees to carry out the related work in the company. The principles for validating processes that require such validation will also be presented.

:

Module 4

CONTENT:

  • Documentation of APQP-related work
  • Quality planning records
  • Control plans

EXERCISES:

Documenting the APQP process by creating and maintaining appropriate records is very important, as many organisational units are involved in the process. The information presented in this phase of the class will enable you to deal appropriately with the management of APQP records.

Module 5

CONTENT:

  • SPC and MSA
  • DFMEA and PFMEA
  • Design using QFD and DOE

EXERCISES:

Participants will learn the basics of the most important methods involved in practical quality management. These methods will be discussed to the extent that they can be understood and placed in a quality management system.

ADDITIONAL INFORMATION

The training takes the form of a workshop supported by a multimedia presentation and supplemented by exercises. The theoretical part is interspersed with many examples. The training can be conducted on real company examples – e.g. designing a control plan for a selected process. The pace of the training and the difficulty of the issues discussed are adapted to the level of advancement of the participants.

After the training, each participant will receive a certificate confirming completion of the training.

Quality engineers, technologists, designers, process engineers, engineers – project co-ordinators, project managers and managers of the aforementioned departments.

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  • We have been cooperating with PROQUAL continuously since 2016. All projects were characterized by diligent and careful preparation, as well as a flexible approach to our needs. PROQUAL consultants deserve special recognition for their extensive knowledge, training experience, and helpfulness. We wholeheartedly recommend PROQUAL as a proven provider of training and consulting services.
    Sylwia Konsewicz
    Training Specialist – RONAL Polska Sp. z o.o.
  • Training sessions conducted by PROQUAL are characterized by an excellent lecturer–participant relationship. Gaining knowledge during lectures and exercises is an enjoyable experience combined with the expected results. The sessions were organized in a clear and effective manner.
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    BURY Sp. z o.o.
  • Working with PROQUAL allows me to recommend them as a very reliable and professional provider, knowledgeable and applying modern techniques during training delivery. What sets PROQUAL apart is the quality of services, integrity, reliability, responsiveness, and professionalism
    Kinga Krystek
    Guillin Polska Sp. z o.o.
  • Training on quality management and specific customer requirements delivered by PROQUAL Management Institute met our expectations. The trainers present deep theoretical and practical knowledge, skillfully adapting the content to specific needs, which significantly increases the effectiveness of the training. We recommend PROQUAL Management Institute as a reliable partner in raising quality standards in the automotive industry.
    Marcin Zieliński
    HR Manager – Merit Poland Sp. z o.o.
  • PROQUAL conducted training for us in SPC and PFMEA, which stood out for the trainer's engagement and knowledge. The material was supported by many interesting industry examples, allowing participants to better understand the issues. We can wholeheartedly recommend working with PROQUAL
    Paweł Chodnik
    Manufacturing Engineering Manager – Electrolux Poland Sp. z o.o.
  • The training sessions were conducted very professionally. The topics were tailored to the participants’ level of knowledge and skills, which allowed for proper understanding of the issues. This was reflected in the evaluation surveys completed by participants, where the PROQUAL expert received very high scores.
    Przemysław Zdeb
    Head of Quality Assurance Department

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    B. T. Greber Spółka Jawna

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    e-mail: biuro@proqual.pl
    phone: +48 71 355 18 08
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